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Cumene Hydroperoxide (CHP): Properties, Applications, and Safety Guide

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1. ​​What is Cumene Hydroperoxide?​​

Cumene Hydroperoxide (CHP, C₉H₁₂O₂) is an organic peroxide used as a key catalyst and initiator in industrial chemistry. It appears as a colorless to pale yellow liquid, soluble in ethanol, acetone, and hydrocarbons but slightly soluble in water. With a molecular weight of 152.19 and CAS number 80-15-9, it decomposes at 75°C and requires careful storage below 30°C.

2. ​​Industrial Applications​​

​​Polymerization Catalyst​​: CHP initiates ABS graft polymerization and ethylene cracking gasoline dearsenication.

​​Resin Curing​​: Ideal for room-temperature and heated resin systems (e.g., composites). Its slow, controlled exothermic reaction minimizes cracks in thick cross-linked products.

​​Organic Synthesis​​: Oxidizes sulfides to sulfoxides, epoxidizes olefins, and enables asymmetric reactions like Sharpless epoxidation.

​​Phenol/Acetone Production​​: Critical intermediate in the cumene process for manufacturing phenol and acetone.

3. ​​Advantages Over Alternatives​​

Compared to methyl ethyl ketone peroxide (MEKP), CHP offers:

Reduced bubble formation in cured products.

Lower exothermic peaks, preventing thermal cracks.

Better control over curing speed (up to 24 hours).

Limitation: Longer gelation time in cold environments.

4. ​​Safety and Handling​​

CHP is highly reactive and thermally unstable:

​​Risks​​: Explosive decomposition above 109°C; reacts violently with acids, reducers, or metal ions.

​​Storage​​: Keep in cool (<30°C), dry, ventilated areas. Avoid contamination with organic materials.

​​Protection​​: Use gloves, goggles, and fireproof equipment. Never return unused material to containers.

5. ​​Innovations: NHPI Catalysis​​

Recent studies highlight N-Hydroxyphthalimide (NHPI) as a catalyst for selective CHP synthesis. This method operates under milder conditions, boosts selectivity, and reduces wastewater pollution.